MistahT
Habitual Offender


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  Posts: 311 Location: Gaithersburg, Maryland Gender:
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Post subject: Re: GY6 swap - so close and yet so far... flywheel and fuel help Posted: Fri Aug 19, 2011 8:37 am |
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Pics! Here is my flywheel, center nut removed.  Here is the flywheel puller tool. Put the larger piece in as far as I could, then tightened the center stud. The center stud pushes on the piece behind the flywheel, pushing the larger piece of the tool and flywheel off the backing. Like I said, I threaded it til it wouldn't go any farther (with tools, not hand) and when I tightened the stud, the whole piece ripped out damaging threads. Tried this a few times......   Here's my vacuum pump. Fuel in and out in the right places, vacuum in the middle is run to the intake manifold (also tried crankcase as one person suggested on another thread)  And here's the carb. Vacuum on the far left, and fuel going into the carb on the far right held on by the white ziptie.  Any help at all would be much appreciated. I just wanna ride again - don't even care if I have to pay someone a little to come fix for me.
_________________ 2012 FZ6R GY6 Ruckus SOLD GS500 SOLD Build thread viewtopic.php?f=37&t=60548
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evil-step-ruckus
Shot Caller


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   Posts: 1591 Location: San Diego Gender:
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Post subject: Re: GY6 swap - so close and yet so far... flywheel and fuel help Posted: Fri Aug 19, 2011 10:27 pm |
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MistahT wrote: evil-step-ruckus wrote: That's weird how it stripped the flywheel puller tool if it was threaded that much already. You were doing it right but I don't know what stopping your flywheel to come off and stripping your flywheel tool. It should come off easily once you turn the inner stud of the tool. Maybe try to borrow another tool with new threads.
about your carb.. do u still have the fuel check valve on ur fuel line? Check valve? Nope, just hose running from the tank to the mikuni, and the mikuni to the carb. Haven't even installed a filter yet. yeah u need to use the one attached to ur stock ruckus fuel line. if u threw it away already, just get a new one from the dealer, it shouldn't be expensive. put some $3 fuel filter too.
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MistahT
Habitual Offender


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  Posts: 311 Location: Gaithersburg, Maryland Gender:
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Post subject: Re: GY6 swap - so close and yet so far... flywheel and fuel help Posted: Sun Aug 28, 2011 3:42 pm |
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FINALLY GOT AN UPDATE.... AND A GOOD ONE!!  I haven't gotten the flywheel off, but I did solve my fueling problem. On the top half of my gy6 carb there is a disc with a slot in it for a screwdriver. On the bottom half there's a nipple that was spitting fuel one the bike was running. I attached a line so I could see easier (may be folding over) and tightened that disc. Tah-dah, no more fuel. I figured it was like the disc to turn when draining the 50cc carb, but they were on different halves of the carb..... So maybe it's the kink in the hose I attached, but no more fuel spurting out, and I took the bike haphazardly up and down my neighborhood street! Time to double check bolts, route wires and hoses, and reassemble! Not hard to get to the flywheel, so I can swap that when my buddy brings his torch. 
_________________ 2012 FZ6R GY6 Ruckus SOLD GS500 SOLD Build thread viewtopic.php?f=37&t=60548
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