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Habitual Offender
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 Post subject: How to wire a GY6 engine into a Honda Ruckus *WORKING AGAIN*
PostPosted: Tue May 24, 2011 11:34 am 
It was brought to my attention that the diagram link was no longer working. Back up!

Preview:
Image

Download:
http://justinfite.com/ruckus/gy6-wiring-11b-jdotfite.pdf

I have been working on a wiring diagram for the past few weeks. It is a work in progress. If you see a mistake or have a comment about it, let me know. It made swapping a whole lot easier and I think it will help a lot of people. The diagram covers everything, CDI, rectifier/regulator, stator, left/right controls, relay for stater, solenoid, ignition, auto-choke, coil etc.

The diagram is for the 11-pole upgrade with a 5 wire CDI, but should still help people with a 6 or 8-pole. Thank you to everyone who has taken the time to explain wiring on the forum. I wouldn't have been able to finish my swap without that information.

I wish a diagram like this would have been around when I first started! It would have saved me a lot of headache and frustration. :headbashing:


Last edited by JdotFite on Mon Oct 19, 2015 8:10 pm, edited 15 times in total.

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue May 24, 2011 11:39 am 
:banger: this should get STUCK.

nice, clean, and shouldnt be too confusing for the wiring novice.

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue May 24, 2011 11:41 am 
holy awesomeness!!!!

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue May 24, 2011 12:58 pm 
NICE, thanks for doing that, very helpful. :banger:

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue May 24, 2011 1:23 pm 
I just saved it to my phone ;)

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Wed May 25, 2011 12:18 am 
wow, wish this was posted earlier, haha.. this is awesome!

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Wed May 25, 2011 12:54 am 
Thanks :banger:

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Mon May 30, 2011 12:27 am 
Very good stuff!!!

Please post the 6 and 8 diagram soon! Could you tell us what the difference in wiring for the 6 and 8 poles are?

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Mon May 30, 2011 2:57 pm 
BADASS!!!! :banger: :highfive:

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Sat Jun 04, 2011 7:24 pm 
bump for 6 & 8 pole stator update. love this schematic :banger:

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue Jun 07, 2011 1:47 pm 
thanks guys. i will get that other diagram up soon. sorry for the delay. dcee1 pointed out two mistakes. The left hand controls have another black wire that gets connected to the 12v accessory wiring (powers headlights). Also, the gy6 uses a three wire flasher. I am missing the ground on my diagram. I will update these items soon.

Thanks everyone


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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue Jun 07, 2011 2:30 pm 
nice work, GREAT diagram. You should find a job creating instructions for difficult products...

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Tue Jun 07, 2011 11:33 pm 
word, if this had been posted a year or so ago could you imagine the lack of :headbashing: going on?

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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Sat Jun 18, 2011 10:21 pm 
jdotfite isnt getting outta posting a 5 wire stator picture BUMP!!!!!

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Dirty Sanchez
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 Post subject: Re: How to wire a GY6 engine into a Honda Ruckus
PostPosted: Mon Jun 20, 2011 7:35 am 
This needs to be a sticky :banger:
What's up with that 8 pole diagram??? :D
If I knew how to use a computer better I'd make one.

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