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Habitual Offender
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 Post subject: gy6 assembly pictures!
PostPosted: Sun Mar 14, 2010 5:10 pm 
Im not sure if this is already a thread, but I thought this may help the people having trouble reassembling the gy6 like I have. I have found a good amount of pictures online and am going to compile them in one thread here so that others, and I will have them in case they need to use them for reference.

CVT:

Image

Image

Stator:

Image

Crankshaft/Cylinder/Piston:

Image

Head/Cover/Camshaft:

Image

Oil pump/Starter:

Image

Shroud/ Cooling shizz:

Image

If you have any other pics go ahead and post them up! I think this is a good refrence if you have any bolts laying around that you have no idea where they would go. Here ya go though!

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Troll
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Sun Mar 14, 2010 7:04 pm 
This nees to be sticky..
:banana_det_down: :banana_det_down: :banana_det_down:

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MyMisterWannaB
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Sun Mar 14, 2010 7:10 pm 
done

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Dirty Sanchez
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Tue Mar 30, 2010 5:23 am 
Image
Image
Image

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1986 Honda Spree, AF18E Dio swap pending

2005 Honda Ruckus, 187cc GY6 + lots of other stuff - tore down dec 2010, revival coming '12

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One of Us
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Tue May 04, 2010 10:47 pm 
Got some kickass info to contribute today from a supplier in Taiwan. The original docs were in Word, so I cleaned them up and put into a PDF format and got them uploaded. Hope this helps someone out.

GY6 Service Manual:
Service information including acceptable tolerances, torque values, etc. Save this one!
http://www.piratepathy.com/ruckus/GY6-E ... Manual.pdf

180cc Big Bore Installation Manual:
General installation order for a big bore kit, including case half assembly.
http://www.piratepathy.com/ruckus/180cc ... ctions.pdf

And another *excellent* manual I found:
Complete GY6 150cc Engine Service Manual:
69 pages. Detailed assembly information for a 157QMJ 150cc GY6 engine. Includes Engine, Starter rebuilding, Carburetor, Valve train rebuilding/repair, Transmission, tolerance measurement, Bearing replacement, Detailed Electrical System troubleshooting & component testing. Save this one!
http://www.piratepathy.com/ruckus/150_e ... manual.pdf

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Cause a Ruckus with the ARIZONA RUCKSTARS! Rides, Meets, Test & Tunes.. Join us today!
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One of Us
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Thu May 06, 2010 5:08 pm 
Here is a full sequence of assembly photos from my 187cc big bore build:
viewtopic.php?f=92&t=39616&start=222

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Habitual Offender
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Thu May 06, 2010 5:40 pm 
^^^ Nice assembly pics buddy!

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Shot Caller
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 Post subject: Re: gy6 assembly pictures!
PostPosted: Mon Jul 04, 2011 10:30 pm 
Another GY6 manual
http://www.familygokarts.com/manuals/ac ... manual.pdf

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