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Top-end Gasket Kit Installed

 
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Sawman
Dirty Sanchez
Dirty Sanchez


Joined: 02 Oct 2006
Posts: 2295
Location: Trenton, Ontario, Canada!

2005 Honda Big Ruckus

PostPosted: Wed Sep 24, 2008 11:12 am    Post subject: Top-end Gasket Kit Installed

Ok,....so as many know,...from the BR meet in Pa,....my BR was looking somewhat 'Harleyish',.... Wink

So,..i ordered all the gaskets required, head gasket, base gasket, valve seals, etc,...& took it to my local Yami shop and had them put it in. Took it for a drive the night before last,....and my throttle cable was sticking,...not alittle...ALOT!...at wide-open, you let off,...it stayed wide open... Shocked

So,....today i stripped her down,....every panel,...sides, front, gas tank area, battery-box...it ALL came off, so i could get a good look at what was going on. Come to find out, the clamp that holds the carb to the head, was rotated about 1/4 turn too far, and the tightening screws were hitting the bracket for the throttle linkage,....what a stupid fucking fix!... Evil or Very Mad

So,...while i was in there....i saw a fresh drop of antifreeze on the head, under a rubber hose,...not routed through its intended spot,...so i routed it where it was to go,..then found that the wire-clamp had almost no tention,....so out came a zip-tie,....problem fixed.

Now,...in the middle of putting her all back together, then do a proper valve adjustment,...I'm willing to bet its off alittle.....ya think??.... Wink

OK,...so I'm doing this this afternoon,....and i'll be out riding tonight,..oh,...& i'm going to swap in the 10% spring into that Reflex driven pulley today too, so i'll tell more later tonight, or tomorrow....in the BR performance, under variator comparisons........... Cool
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Red Ape 55
One of Us
One of Us


Joined: 18 Nov 2007
Posts: 578
Location: The IL Side Of St. Louis



PostPosted: Wed Sep 24, 2008 11:39 am    Post subject:

Sweeet, I can't wait, good luck
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MonkeyScoot
'03 Ruckus - Snapshot
'06 Big Ruckus - Evil Monkey
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Runaway Brain
Junior Mint
Junior Mint


Joined: 26 Jan 2008
Posts: 53
Location: Cowlumbus, Ahia



PostPosted: Wed Sep 24, 2008 3:57 pm    Post subject: Re: Top-end Gasket Kit Installed

Sawman wrote:
Ok,....so as many know,...from the BR meet in Pa,....my BR was looking somewhat 'Harleyish',.... Wink

So,..i ordered all the gaskets required, head gasket, base gasket, valve seals, etc,...& took it to my local Yami shop and had them put it in. Took it for a drive the night before last,....and my throttle cable was sticking,...not alittle...ALOT!...at wide-open, you let off,...it stayed wide open... Shocked

So,....today i stripped her down,....every panel,...sides, front, gas tank area, battery-box...it ALL came off, so i could get a good look at what was going on. Come to find out, the clamp that holds the carb to the head, was rotated about 1/4 turn too far, and the tightening screws were hitting the bracket for the throttle linkage,....what a stupid fucking fix!... Evil or Very Mad

So,...while i was in there....i saw a fresh drop of antifreeze on the head, under a rubber hose,...not routed through its intended spot,...so i routed it where it was to go,..then found that the wire-clamp had almost no tention,....so out came a zip-tie,....problem fixed.

Now,...in the middle of putting her all back together, then do a proper valve adjustment,...I'm willing to bet its off alittle.....ya think??.... Wink

OK,...so I'm doing this this afternoon,....and i'll be out riding tonight,..oh,...& i'm going to swap in the 10% spring into that Reflex driven pulley today too, so i'll tell more later tonight, or tomorrow....in the BR performance, under variator comparisons........... Cool



Hey Sawman! Glad to see you decided to keep the BR and have it back on the road.

Personally, I'd rather be riding and wenching rather than wrenching!


Hope to tip a few with you some day! Beers
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Sawman
Dirty Sanchez
Dirty Sanchez


Joined: 02 Oct 2006
Posts: 2295
Location: Trenton, Ontario, Canada!

2005 Honda Big Ruckus

PostPosted: Thu Sep 25, 2008 4:25 am    Post subject:

Ok....so i went for a nice little rip around town last night,..worked awesome!

The valve clearances were off!....the exhaust valve had no clearance, the intake had half a graduation,....so i set them both for one-line-width under a full graduation..... Cool

The 10% spring did just what i was suspecting it would....it kept the driven pulley from upshifting too fast,...RPM was up alittle,..seemed nice'n zippy,..similar to the way my BR has felt for the last several months,...still,....the Reflex drive definetly has a 'different' feel,...not really "better"...or "worse"....just different... Neutral

I wound-it-out on the highway a couple times,...pulled it up to a true 68 MPH,....not really too bad,...considering I'm running 19g weights, with a 10% stronger spring in the rear.... Cool

As well,....I hear my J. Costa is on its way from Italy, and hopefully will be in my grimey hands within a week or so!... Cool .....can't wait to try it with my driven pulley set-up!.... Head Banger
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Last edited by Sawman on Thu Sep 25, 2008 4:33 am; edited 1 time in total
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Sawman
Dirty Sanchez
Dirty Sanchez


Joined: 02 Oct 2006
Posts: 2295
Location: Trenton, Ontario, Canada!

2005 Honda Big Ruckus

PostPosted: Thu Sep 25, 2008 4:28 am    Post subject: Re: Top-end Gasket Kit Installed

Runaway Brain wrote:
Hey Sawman! Glad to see you decided to keep the BR and have it back on the road.

Personally, I'd rather be riding and wenching rather than wrenching!


Hope to tip a few with you some day! Beers


Thanks man,...i gotta admit,...i was pretty fawkin stressed for a couple days!...LOL...I'm glad my impulsive side did'nt win!

As for tipping a few,....thats sounds awesome,.....you're not too far from Ontario,...are you considering going to 09 CarolinaCON in Raliegh in Jne 09 ??
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Runaway Brain
Junior Mint
Junior Mint


Joined: 26 Jan 2008
Posts: 53
Location: Cowlumbus, Ahia



PostPosted: Thu Sep 25, 2008 6:55 am    Post subject: Re: Top-end Gasket Kit Installed

Sawman wrote:
...are you considering going to 09 CarolinaCON in Raliegh in Jne 09 ??


Well, in my GoldWing days, Ive been to "Aspencade East", (now called Americade). Daytona Speed Week lots of times (love that!), and through Sturgis...but not at Rally time...darn!...I just had to see how small Sturgis really was... Honda HomeComing, practically in my back yard, only about 30 miles away, but this will probably become extinct since they're relocating bike production back to Japan... AMA Hertiage Days, again almost in my backyard..only an hour+ away...

So, yes, I am considering attending CarolinaCON.. it's only 7+ hours away and I love Southern cooking! I recently ordered some accessories for the BR to make it more road worthy... I need to get in touch with Mizzle and see if the Stepthrough V4 is still happening...

Hope to see you there!
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Sawman
Dirty Sanchez
Dirty Sanchez


Joined: 02 Oct 2006
Posts: 2295
Location: Trenton, Ontario, Canada!

2005 Honda Big Ruckus

PostPosted: Fri Sep 26, 2008 2:16 pm    Post subject: Re: Top-end Gasket Kit Installed

Runaway Brain wrote:
So, yes, I am considering attending CarolinaCON.. it's only 7+ hours away and I love Southern cooking! I recently ordered some accessories for the BR to make it more road worthy... I need to get in touch with Mizzle and see if the Stepthrough V4 is still happening...

Hope to see you there!


OK....sounds great,...now get yourself listed on the "Rides Utility".... Cool

......I'm hoping you like Jack Daniels,....i dunno why,...but it seems to be the shot of choice between beers.... Shocked ....... Beers

.....by-the-way,...you owe me a shot of JD...... Wink
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